Topac Inc. The Instrumentation Compamy
 
In-Line Industrial 
Process Refractometers

Schmidt + Haensch Process Refractometer
The IPR series process refractometer are for monitoring, recording and controlling the concentration of dissolved solids in a process line. The IPRs accurately measure refractive index, and  temperature and readout in index, compensated Brix and other standard and custom concentration scales. These refractometers are critical angle refractometers built around a sapphire prism and a high resolution photo diode array. The refractive index measurements are not influenced by the color or turbidity of the sample.

Inline process refractometer

Features

  • High Resolution in Brix and Index
  • Stable and repeatable operation even at high temperatures and pressure
  • Adaptable to most piping systems including aseptic systems
  • Multi head configurations
  • Index transmitter configurations
  • Analog and relay outputs
Working Principle

The light from an LED source is transmitted by a fiber optic onto one side of a measuring prism and internally reflected to the interface of the prism and the sample liquid. A portion of this light beam is reflected back onto the opposite side of the prism at an angle which depends on the refractive index of the liquid at the interface. The position of this reflected beam, as it exits the prism, changes with the angle of reflection (which depends on the refractive index of the sample ). A linear diode array is used to accurately detect the varying position of the reflected beam and this position is calibrated with respect to refractive index. As there are no moving parts, only precise optical and electronic elements, the calibration is very stable, repeatable and accurate.

process refractometer principle of operation
 
Process Refractometer Configurations
THE IPR refractometers all have the same measurement performance but they are available in two different electronic configurations IPR2 and IPR3. 
IPR2
is designed to work with a central control box which can monitor multiple heads. The signal processing, analog outputs and computer interface are handled by the control box which includes a display showing the index, temperature and concentration scales. IPR2 is also
IPR3 The IPR3 is a self contained index transmitter using an RS232 connection to send data to your computer system or PLC.

Built for processing environment
The iPR2 and IPR3 refractometers are is designed for reliability in tough process environments. Measurements are not influenced by color or turbidity and the refractometers can be used for a wide variety of dissolved solids applications.

Microprocessor control for speed accuracy and flexibility
The control box of the iPR2 can be adapted to meet the needs IPR and controller of your process. The modular design used provides for the easy interchange of control cards to provide outputs and interfacing to your process environments. The built in display continuously monitors temperature and refractive index at predetermined intervals and can read out in standard or customized scales to suit your process. The built in keypad permits password protected user set up and local and remote diagnostics of the operation of the instrument.

Optional outputs include

  • analog
  • 4 - 20 mA
  • parallel interface
  • serial interface
  • limit comparator
  • relay
  • external temperature sensor

Suitable for many applications in the food and sugar industry as well as chemical and effluent monitoring systems.

The iPR2 is ideal for juice, juice concentrate, beverages, soft drinks, wine, beer, coffee, milk products, jams jellies and tomato pastes. And massecuit, molasses, press water, liquid sugar, fructose, glucose and sucrose.
Industrial applications include acids, bases, fats, oils, solvents, pulp, paper, paint, glue, paraffin's, waxes resins etc..

The refractometer can be supplied with adaptors for most process lines including Tri Clover and Tuchenhagen style aseptic systems. The IPRs can also be supplied with special fittings for monitoring flow in smaller pipes down to 0.25 inches diameter.
For sticky materials the adaptor flange can be fitted with a cleaning nozzle.
 
Model IPR3 1.32 - 1.53
This inline process refractometer has the electronics and the optical components mounted together into a single unit. There is an optional display box for local readout but the unit is designed as a transmitter with analog and digital outputs ready for external indicators, controllers or computer. The unit is set up through a computer interface with a Windows PC.  
In Situ cleaning 

The illustration shows a refractometer head with a cleaning nozzle opposite the prism face viewed through a cutaway in the Tuchenhagen flange. This kind of cleaning device can be used with any of the IPR in line refractometers

refractometer with cleaning nozzle
 
Measuring head adaptable to any location
The stainless steel refractometer head can be mounted into pipes, kettles, or other vessels with the aid of suitable fittings. You can specify the fittings you need and our engineers will work with you to provide a configuration for your process. We also offer Tri Clover, aseptic and Varivent Tuchenhagen flanges.
Mounting Arrangements
 
Mounted in 90 degree elbow hose connections Mounted in flange for tank or vessel with cleaning nozzle
Water cooled head with ultrasound cleaning Mounted in T to a pump

 

Process Refractometer Specifications
Model IPR2 Heads and Controller - output specifications refer to the controller.
IPR3 Independent process sensor - Index Transmitter
Measuring Range index 1.33 - 1.52  (4 different heads ) 
1.32 - 1.53
RI 1.33-1.42 1.38-1.48 1.40-1.50 1.42-1.52
Brix 0-50 30-75 45-85 55-95
Measuring range Brix 0 - 95 0-95
Span 50 Brix, ref index 0.100 0.1 Brix
Resolution RI/Brix 0.0001/0.1 (0.02 Brix option) 0.0001 /0.1
Temp. (max) 150 degs. C 150 C with water cooling
Pressure 1 MPa / 145 psi
Wetted parts Stainless Steel / Sapphire or YAG
Console NEMA 4 Electronics built into head
Data Output RS 232, RS485
Prism cleaning Flange adaptor
Power Supply 85-260 Volts AC
Relay Output 8 relay output limit switches 2 relay output limit switches
Analog Out 3 separate 4 - 20 Ma outputs 2  separate 4 - 20 Ma outputs
Digital Out RS232C standard RS232C ~ 65ft range
RS485 ~ 3000 ft range
Control outputs   Two - max 20 mA, use as limit switch for valves or similar applications
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