Topac Inc. The Instrumentation Compamy
 
In-Line Industrial 
Process Refractometers

Schmidt + Haensch Process Refractometer
The IPR series process refractometer are for monitoring, recording and controlling the concentration of dissolved solids in a process line. The IPRs accurately measure refractive index, temperature, and readout in index, compensated Brix and other standard and custom concentration scales. These refractometers are critical angle refractometers built around a sapphire prism and a high resolution photo diode array. The refractive index measurements are not influenced by the color or turbidity of the sample.

Inline process refractometer

Features

  • High Resolution in Brix and Index
  • Stable and repeatable operation even at high temperatures and pressure
  • Adaptable to most piping systems including aseptic systems
  • Multi head configurations
  • Index transmitter configurations
  • Analog and relay outputs
Working Principle

The light from an LED source is transmitted by a fiber optic onto one side of a measuring prism and internally reflected to the interface of the prism and the sample liquid. A portion of this light beam is reflected back onto the opposite side of the prism at an angle which depends on the refractive index of the liquid at the interface. The position of this reflected beam, as it exits the prism, changes with the angle of reflection (which depends on the refractive index of the sample ). A linear diode array is used to accurately detect the varying position of the reflected beam and this position is calibrated with respect to refractive index. As there are no moving parts, only precise optical and electronic elements, the calibration is very stable, repeatable and accurate.

process refractometer principle of operation
 

Built for processing environment
The iPR series refractometers are designed for reliability in tough process environments. Measurements are not influenced by color or turbidity and the refractometers can be used for a wide variety of dissolved solids applications.

Suitable for many applications in the food and sugar industry as well as chemical and effluent monitoring systems.

The iPR is ideal for juice, juice concentrate, beverages, soft drinks, wine, beer, coffee, milk products, jams jellies and tomato pastes. And massecuit, molasses, press water, liquid sugar, fructose, glucose and sucrose.
Industrial applications include acids, bases, fats, oils, solvents, pulp, paper, paint, glue, paraffin's, waxes resins etc..

The refractometer can be supplied with adaptors for most process lines including Tri Clover and Tuchenhagen style aseptic systems. The IPRs can also be supplied with special fittings for monitoring flow in smaller pipes down to 0.25 inches diameter.
For sticky materials the adaptor flange can be fitted with a cleaning nozzle.
 
In Situ cleaning 

The illustration shows a refractometer head with a cleaning nozzle opposite the prism face viewed through a cutaway in the Tuchenhagen flange. This kind of cleaning device can be used with any of the IPR in line refractometers

refractometer with cleaning nozzle
 
Measuring head adaptable to any location
The stainless steel refractometer head can be mounted into pipes, kettles, or other vessels with the aid of suitable fittings. You can specify the fittings you need and our engineers will work with you to provide a configuration for your process. We also offer Tri Clover, aseptic and Varivent Tuchenhagen flanges.
Mounting Arrangements
 
Mounted in 90 degree elbow hose connections Mounted in flange for tank or vessel with cleaning nozzle
Water cooled head with ultrasound cleaning Mounted in T to a pump

 

Product Links
Product Description
iPR Compact

Measuring Range: 1.3320-1.4209 RI 0-50 Brix(w/ ATC)
Resolution: 0.0001RI /0.1

The main feature of the new iPR Compact is it’s minimized dimension and weight. Installation in pipes or vessels is simple due to the use of standardized flanges. Fast measurement allows short response times to control the production process. The reduced response time minimizes the waste quote and improves the process performance. Consequently it is a big money saver.

iPR Basic

Measuring range M1: 0 - 50 Brix / 1.3300 - 1.4200 RI

Measuring range M2: 30 - 75 Brix / 1,3800 - 1,4800 nD

Measuring range M3: 45 - 85 Brix / 1,4000 - 1,5000 nD

Measuring range M4: 55 - 95 Brix / 1,4200 - 1,5200 nD

Resolution: 0.1 Brix / 0.0001 RI 0.02 Brix on request - depending on process

The automatically operating process refractometers IPR Basic measure the refractive index continuously as well as the concentration of a binary or quasi-binary liquid mixture. The measurement is independent of light intensity from the light emitting diode (LED) and is free of signal drift, granting high precision and better process control. Colour, turbidity, undissolved particles or gas bubbles do not affect the measurement. You can choose from 4 measuring ranges.

iPR FR (Full Range)

Measuring range M1: 0 - 95 Brix / 1.3300 - 1.5300 RI

Measuring range M2: 50 - 100 Brix / 1.4200 - 1.6000 RI

Resolution: 0.1 Brix / 0.0001 RI 0.02 Brix on request - depending on process


The automatically operating process refractometers IPR FR (Full range) measure the refractive index continuously and can measure the concentration of a binary or quasi-binary liquid mixture. The measurement is independent of light intensity from the light emitting diode (LED) and is free of signal drift, granting high precision and better process control. Colour, turbidity, undissolved particles or gas bubbles do not affect the measurement. You can choose from 2 wide measuring ranges.

iPR HR (High Resolution)

Measuring Range: 1.332000 - 1.372000 RI / 0 - 25 Brix
Resolution: 0.000005 RI / 0.003 Brix

The iPR HR is specially developed for the check of liquids with very low solid concentrations (e.g., Light drinks).

The IPR HR is a stand alone process sensor, which does not require an external electronic unit. Its special design and electronic configuration makes it highly flexible and very easy to operate.Easily progammable windows software. Optional Data Logger and Universal Controller are available.

iPR Ex-Protection

The process refractometer IPR EX is a modular system. The basic configuration consists of a measuring head and a controller. You can choose from 4 measuring ranges for highest precision. The controller has a free configurable LCD display, a keypad for data input, menu selection and programming and a serial interface RS232. Up to 3 sensor heads per controller are possible.

The ex-proof version of the process refractometer consists of an intrinsically safe sensor installed in the hazardous area and a barrier unit and an electronic unit installed in the safe area, European classification ATEX ib II A T4.

Universal Controller • User-friendly touch screen interface to your instruments
providing instructions in plain text
• Configuration and maintenance of the Schmidt + Haensch
process refractometers
(Scale definition, or other calculations with the
measured values)
• Electronic real-time monitoring & recording
(standard USB Stick or FTP over Ethernet)
• Reliable archiving on the internal memory or network devices
• Connect up to 10 different process instruments
• IP65 proof stainless steel casing
• Alarm set points
• No data loss even in case of power failure!
Standard interfaces: Serial, Ethernet, Modbus (over Ethernet),
PS2 (for barcode or external keyboard)
Data Logger (Multi Channel Recorder) Electronic recording replaces strip chart recorder,
effects economy on consumables
• Up to 6 universal inputs record all measuring signals
• Coloured digital display, bargraph or curve display
• Reliable data archiving with internal memory and
separate CompactFlash card
• System-enabled: network integration and remote data
transmission via Ethernet, RS232/RS485 (modem) and USB
• Inputs are galvanically isolated from the system
 

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